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Lighting equipment is subjected to extreme conditions at industrial sites in the metal and steel sectors, where several types of requirements must be met to avoid shortening the service life of luminaires.
Intense heat, dust, vibrations, multi-factor corrosion, rust and sometimes explosive atmospheres (ATEX)... each metal production and transformation process brings particularly tough conditions which lighting equipment at the site must withstand. To avoid wasting time or capital in maintenance and replacing parts, it is essential to install solid and durable luminaires suitable for each area and the specific conditions in each zone.
1. Raw materials reception and agglomeration Areas
Raw materials are routed to and stored in these areas prior to crushing and sorting. The raw material reception and agglomeration area requires special consideration due to the scale and permanent nature of the vibrations produced by the large machines used to transport, extract and sort materials (railways, ships, excavators, giant hoppers, etc.). All equipment installed in this area must be compatible with the substantial amount of dust due to the handling of large volumes of materials.
Requirements
Intense and constant vibrations
Dust and dirt
Exposure to UVs and bad weather
Exposure to coastal corrosion
2. Coking plants, blast furnaces and steelworks
Extreme heat prevails at coking plants, blast furnaces and steelworks. Materials are melted and transformed at these sites. In addition to the technical challenge inherent in lighting located in an area with such high temperatures, it is also essential to consider the potential chemical damage caused by corrosive particles emitted by the materials and the transformation processes, not forgetting the explosive atmospheres (ATEX). The air in these areas is often contaminated with flammable particles (dust, gas); the electrical equipment used must therefore be totally reliable for obvious safety reasons.
Requirements
Extreme heat
Multi-factor corrosion
Explosive atmosphere (ATEX)
3. The continuous casting and strip mill(hot rolling)
The metal is heated, transformed, cooled, cut and treated with highly corrosive chemicals in this zone. Levels of corrosive vapours are high due to the nearby continuous casting and hot rolling belts.
Electrical disturbance must also be considered in this area due to the use of power machinery, requiring lighting equipment with reinforced electronics.
Requirements
Corrosion
Electrical disturbances
Heat
4. Emergency lighting
It is a legal imperative and safety requirement to install emergency lighting in the form of standalone luminaires (BAES), luminaires for central sources (LSC) or replacement lighting. This type of lighting guarantees that production areas, corridors and emergency exits at the industrial site are visible at all times if the power grid fails. For this reason, such lighting must comply with the applicable standards, be compatible with the environment in which it is installed and clearly be powered by a source other than the central power grid for the industrial site.
Requirements
Powered by a separate source to the main power grid
Suitable for the environmental conditions in the zone
Compliant with EN 60 598-2-22 and NF AEAS certified
Explosive atmospheres (ATEX)
5. Large outdoor areas (light brackets or posts, stair cases,etc.)
Large outdoor areas (car parks, stair cases, gangways, areas around buildings, etc.) must be lit to allow personnel to access and move around the industrial site safely. Such lighting is frequently installed in places that are particularly difficult to reach and often at height. To keep a cap on maintenance costs and optimise operating expenses, industrial sites must make sure that they install highly efficient, reliable and durable lighting equipment. It is also essential to ensure that the solutions installed are powerful enough for the area to be lit, with suitable photometry, providing adequate lighting levels spread evenly over the area to avoid shadows.
Requirements
Height
Complicated access
Efficient lighting levels and photometry
Exposure to UVs and bad weather
Exposure to coastal corrosion
High Temperature LED Flood Light / High Bay light is used in industrial applications that require lighting up to 80 degree Celsius (176 F) temperatures.
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